Flexible LED Strip Production

LEDs Manufacturing

LED Wafers Fixing

The wafers that help convert energy into light are placed and arranged in a scientific order by sophisticated machines.
Wire Bonding

We use industrial gold, which is 99.9999% pure. Gold as a good conductor, strong and do not rust easily, ensuring a long lifespan of the connection.
LEDs Sorting

All LEDs are sorted automatically by current, voltage, color automatically with the spectrophotometer. Then the beads with the same spec will be connected with each other as a strip.
Vacumm Packaging

All strips of LEDs will be packaged into a vacuum bag for the next step of production to prevent dust and water vapour.

Testing Process:

Baking Process:
Dehumidifying in all steps
Light Color Matching:
Light Consistency
Microscope Checking:
Correct placement of wafers

SMT Process

The solder, which enables energization, is pasted on the
PCB with an accurate positioning by Japanese SMT machines of high accuracy, by which every bead mounted
is well-functioned.

Reflow soldering

Solder pasted before sending in the SMT machine is heated by reflow soldering machines, which dries the solder on the PCB.

Testing Process:

Power-on test

Welding Jointed Board

Every led strip come out from the reflowing soldering machine is 50cm, then we will connect every 0.5
meters together to 5 meters or any customized length
by machine or by hand.

Testing Process:

Aging test
Lighting test
Optical and electrical test

Glue Covering

To reach a certain waterproof level, the LED strip lights should be covered by silicone, plastic or both.

We do it by machine but an inspection by eye is necessary to ensure a smooth surface of the strip light. Only in that way the strip light can illuminate the without any seam or gap.